The corn crystal silk is made of corn as the main raw material, contains various trace elements and amino acids necessary for the human body, has high nutritional value and good palatability, can stimulate the spleen and stomach, promote appetite, and has a good market prospect.
l. Formula example
Wang Mijing 50 kg, soybean powder 5 kg, vegetable oil 2 kg, 2 kg consumption of alum.
2. Process flow
Corn→Select→Infusion→Balting→Filter→Sedimentation→Termination→Flying→Pressing→Molding→Drying→Packing
3. Operation points
(1) Maize cleaning
Choose corn with good maturity and full grain as raw material to remove sediment, pebbles, moldy grains and other impurities.
(2) Soaking
The cleaned corn is soaked in a soaking pool. Soaking in spring and autumn for about 17 hours, soaking in the summer for about 13 hours, soaking in the winter for about 20 hours, taking the corn grain to absorb enough moisture.
(3) Beating
The soaked corn was rinsed twice with fresh water, then beaten in a pulper, and a suitable amount of water was added to make the corn slurry thick and effluent.
(4) Filter
The corn slurry was filtered twice with a 35-mesh and a 55-mesh screen and the filtrate flowed into the sedimentation tank.
(5) precipitation
The filtrate was allowed to stand in the sedimentation tank for 14 to 15 hours until the water in the tank became clear.
(6) Take crystal
After the precipitation is completed, the clear water in the pool is sucked by a plastic suction pipe, and the corn crystal is left in the pool.
(7) Deployment
Alum is dissolved in a small amount of water in advance. The corn crystals, soy flour, vegetable oil and alum water were put into a stirrer and stirred well.
(8) Pressing
The prepared corn crystals were spread into each pocket, and the bags were well-knotted. In the press pool, 5 tons of hydraulic jacks were slowly pressed until no water droplets emerged from the bags.
(9) Forming
The pressed corn kernel is placed in a self-matured fan machine and preheated to 95-105° C. for 10 minutes, and then extruded from the wire shroud, while cooling down with a blower, so that the silk crystals extruded from the shroud are not Adhesion, while cutting the silk crystal to the desired length.
(10) Drying
The cooled and cut corn silk crystals were placed in a drying room and baked, and the temperature in the drying room was 90 to 100° C. until the silk crystals were completely dried inside and outside.
(11) Packaging
The dried corn silk crystals are naturally cooled to room temperature, cut in accordance with the required specifications, and the small package can be made after weighing and metering.
4. Quality Standard
(1) Sensory index
The color is light yellow, no musty, sour and other odors, no foreign impurities.
(2) Physical and chemical indicators
The moisture content is 8% to 10%, the salt content (calculated as sodium chloride) is ≤ 2%, the lead (calculated as Pb) is ≤ 0.5 mg/kg, and the arsenic (calculated as As) is ≤ 0.5 mg/kg.
(3) Health indicators
The total number of bacteria is less than or equal to 1000 per gram. E. coli population ≤ 30 per 100 grams. No pathogenic bacteria may be detected.
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